description1
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Descripción

This production line is specially designed for manufacturing logistic post profiles used inside truck and trailer bodies, widely applied in the logistics and transportation industry in markets such as Mexico, the United States, and other regions across the Americas. These profiles are commonly found in dry van trailers, semi-trailers, and refrigerated trucks, serving as critical components for cargo partitioning, reinforcement, and securement systems.

Ø Standard thickness: Gauge 14

Ø Standard lengths: 2.44 m, 2.80 m, and 3.05 m




Profile Description

The logistic post is a roll-formed steel profile with continuous perforations, typically made from galvanized steel strips. The holes are evenly spaced along the center of the profile, allowing for easy installation of horizontal bars, hooks, straps, and other accessories to achieve flexible cargo restraint and interior organization.

Key features include:

Strong structure and high compression resistance;
Standardized hole patterns with uniform spacing, compatible with most mainstream accessories on the market;
Smooth surface and rounded edges, ensuring safe and convenient installation.

This type of profile has become a standardized component for truck interiors in the American market, with stable and high-volume demand.

Production Line Workflow

This production line features a modular structure and a clear, efficient production rhythm, well-suited for high-volume, standardized manufacturing. All equipment is industrial-grade and optimized for precision, consistency, and performance, with a maximum line speed of 8m/min. The complete configuration includes:

Logistic posts roll forming machine
Profile:
Item      Additional information
   Raw material:    Steel grade 50 galvanized G-60    2mm (Gauge14)
   Yield strength:    ≤350Mpa
The line:
   Speed of the whole line:    8m/min
   Power supply:    440V 60Hz 3Ph  * Or according to your requirement
Decoiler and Leveler with Loading car:
   Decoiler:    Hydraulic    3kw
   Capacity of the decoiler:    3 tons
   Leveler:    7 rollers    5.5kw
   Roller diameter:    80mm
   Speed:    0-20m/min
   Capacity of the loading car:    3 tons
Servo Feeder:
   Power of the servo motor:    3kw with reducer    Yaskawa
   PLC:    Siemens    
   Touch screen:    MCGS
   Feeding roller diameter:    φ100mm
   Raw material of rollers:    40Cr    HRC55°-58°, chromed
   Precision of feeding:    ≤±0.1 mm (within 200 mm)    ≤±0.2 mm (within 500 mm)
   Air supply pressure:    0.7Mpa
   Flow rate:    0.5m³/min
   Feeding speed:    0-20m/min, adjustable
Punch Press:
   Model:    JH21-125T    Yangli brand
   Work method:     Pneumatic type
   Punch speed:    80times/min
   Nominal force:    125tons
   Motor power:     18.5kw    Siemens brand
   Air supply pressure:    6kg/cm²
   Material of the upper and lower die plates:    A3
   Raw material of the punch:    SKD-11    HRC62°
   Number of dies:    1 set
Roll forming machine:
   Speed:    8m/min
   Structure:    Cast iron support
   Transmission system:    Gear box
   Motor power:    15kw    5 year warranty
   Forming station:    18 stations
   Shaft material:    40Cr
   Roller material:    Cr12    5 year warranty,  HRC58-62°
   Shaft material:    φ80 mm    5 year warranty
   Bearing brand:    HRB    2 year warranty
Flying hydraulic cut:
   Work method:    Hydraulic    Before cutting, there is a straightener to ensure the profile's shape
   Speed:    8m/min    Same as the roll forming part
   Width of scrap:    8-15mm    According to its design
   Servo motor power:    3kw    Yaskawa brand
   Raw material of cutting blade:    SKD11    HRC62°
   Number of blades:    1 set
   Blade lisfspan:    2 million cuts
   Encoder brand:    Omron 1000P
   Hydraulic motor power:    7.5kw    Provided by the hydraulic station
   Length tolerance:    ≤+/- 0.5mm
Out table:
   Work method:    Receive and load the formed profiles    No power
   Number:    2 pieces  * Or according to your requirement
   Dimension:    2m(L)*1.3m(W)*0.795m(H)
Hydraulic station:
   Power:    7.5kw 
   Brand:    Wuxi Wansheng     Air cooling
   Solenoid:    Beijing Huade    Chinese famous brand
   Hydraulic valve:    Beijing Huade    Chinese famous brand
   Hydraulic oil:    N32/N46
PLC Control:
   Inverter:    Yaskawa brand
   PLC:    Siemens brand  
   Type of operation:    Manual/automatic operation types
   HMI:    MCGS brand
   Contactors:    Schneider brand
   Developers:    Omron brand
   Intermediate relays:    Omron brand
   Language:    Chinese-Spanish
Other information:
   Color:    Red and blue  * Or according to your requirement
   Delivery:    120 Days
   Container:    2*40GP
   Manual:    Chinese-Spanish


1Decoiler & Leveler (with Loading Car)

The decoiler enables automatic loading and uncoiling of steel coils, assisted by a hydraulic loading car for efficient and safe positioning. The leveling unit uses a multi-roller structure combined with tension control to ensure the flatness and tension consistency of the material before it enters the next stages — which is critical for forming precision.

A pressing arm is mounted on the decoiler to prevent coil spring-out, ensuring safe operation.


2Servo Feeder + Punch Press

The servo feeding system supports multi-stage step control and allows pre-programmed punching distances and patterns based on the profile drawing. It offers high precision and fast response. The high-speed press delivers stable punching force with clean, accurate holes, effectively protecting die lifespan.

The punching press is paired with an independent control cabinet, and the screen interface language can be customized according to the client's needs.



3Roll Forming Machine

The forming unit adopts a high-strength cast iron frame to ensure rigidity and deformation resistance during high-speed forming. It uses gearbox transmission, which is more efficient, synchronized, and quieter than traditional chain drives.

Forming rollers are customized based on product design and made of quenched alloy steel, ensuring long-lasting precision without deformation.

The forming machine is also paired with a dedicated control cabinet with a customizable screen language.


4Hydraulic Tracking Cutting System

This system uses hydraulic-driven cutting combined with a tracking mechanism, allowing the cutting head to move synchronously with the material. This enables non-stop shearing, significantly improving production speed and efficiency.

Blades are specially heat-treated for clean cuts, minimal burrs, and extended maintenance intervals.


5Air-Cooled Hydraulic Station

The hydraulic station powers the cutting system and features a built-in air cooling system. This design helps maintain oil temperature during long-term, high-frequency operations, ensuring stable system performance and extending service life.



Advantage & Services

1. High productivity: Line speed up to 8 meters per minute, ideal for mass production.

2. High automation: Automatic feeding, punching, forming, and cutting help reduce labor costs.

3. Customization available: Full line and tooling customization based on your profile drawings and process requirements.

We provide complete solutions, including line design, on-site installation, remote debugging, and operator training — helping clients achieve rapid production and stable delivery.


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